Thermal Energy Storage
CADE designs and integrates thermal energy storage systems based on solids, molten salts and liquids to supply process heat and make use of variable renewable generation.
CADE designs and integrates thermal energy storage systems in solids, molten salts and liquids that store heat when energy is available and deliver it when the process needs it, with proprietary technology in industrial operation since 2018.
Industries that use steam, hot air or thermal oil and want to replace fossil fuels; photovoltaic and wind developers that need to use energy that is currently curtailed; concentrated solar power plants extending their operating hours; and operators that require flexibility in the face of grid variability.
Storage solutions
We decouple heat or electricity production from its consumption for two purposes: decarbonising process heat and making use of variable renewable generation.
Industrial heat
Renewables integration
Storage technologies
We work with four technologies and choose the storage medium according to the working temperature, the process fluid and the charge and discharge profile.
Solid-media storage
Concrete and mineral aggregates as the storage medium, charged from heat transfer fluids or directly from electricity. Technology developed by CADE, in industrial operation since 2018.
- Concrete
- Mineral aggregates
- Thermal or electrical charging
- Discharge at up to 600 °C
- …
Molten salt storage
Molten salt systems in concentrated solar power plants and in industrial processes, building on CADE’s experience in the design, integrity and operation of CSP plants.
- Molten salts
- CSP plants
- Process heat
- …
Liquid-media storage
Pressurized water and thermal oil as the storage medium for medium- and low-temperature applications.
- Pressurized water
- Thermal oil
- Medium and low temperature
- …
Smart storage
Predictive control and monitoring that match charge and discharge cycles to process demand and to the availability of the source.
- Machine learning
- IoT
- Energy management systems (EMS)
- Digital twins
- …
From integration study to operation
We size each system according to the process demand profile and the charging source, work in every phase and feed the data from systems in operation into the design of the next ones.
Feasibility
Analysis of thermal demand profiles and of the charging source, selection of the storage technology, sizing in power and capacity, and techno-economic study (CAPEX-OPEX).
Engineering
Basic and detailed engineering of the storage module, of the charging and discharging systems and of their integration with the process. Thermal modeling and simulation of cyclic behavior.
Construction
Modular fabrication, supervision of erection and instrumentation, and protocols for commissioning and for charge and discharge testing.
Operation
IoT monitoring, predictive control using machine learning and a digital twin to match charge and discharge cycles to process demand and to the availability of the source.